Industrial manufacturing · Supply chain

Real-time supply-chain control tower

40% fewer stockouts

Client context

A multi-site industrial manufacturing group running ~8–10 plants and several regional distribution centres across EMEA and APAC, on a mix of ERP systems.

Problem size

~20,000 active SKUs and tens of thousands of shipments a month. Planning, supply and delivery data sat in disconnected systems, so disruptions were visible only after a stockout had already happened.

What KEPLER did
  • Engineered a unified data layer joining ERP, supplier EDI, transportation (TMS) and inventory feeds in near-real time
  • Built a real-time control tower in Power BI — one predictive view of supply and delivery risk
  • Added exception-based alerting tuned to the actions planners could actually take
  • Embedded alerts into the planning workflow so issues were worked before they became shortages
Results

40% fewer stockouts, with faster planner response to disruption and clearer end-to-end inventory visibility.

Anonymized client engagement; identifying details withheld for confidentiality.

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