Design Optimisation

VAVE Opportunity
Identification

A data-led scan across your products and spend that surfaces and ranks the biggest cost-out opportunities.

Most teams know cost is hiding somewhere but not where to start. We run a structured, data-driven opportunity scan across products, components and spend to surface the highest-value VAVE opportunities and rank them by size and feasibility.

The problem

When you don’t know where to start

Cost-out effort scatters without a clear, ranked target list.

01

Gut-feel targets

Opportunities are chosen by intuition, not evidence of size.

02

Hidden cost pools

The biggest savings sit in components and spend no one is looking at.

03

No prioritisation

Effort spreads thin across low-value opportunities.

What we do

A ranked opportunity pipeline

Where the savings really are.

Opportunity Scan

Opportunity Scan

A data-led sweep across products, components and spend.

Sizing & Prioritisation

Sizing & Prioritisation

Each opportunity sized and ranked by value and feasibility.

Savings Pipeline

Savings Pipeline

A living, prioritised pipeline of cost-out opportunities.

What you get

What you receive

A prioritised savings pipeline.

Opportunity register

Every identified cost-out opportunity in one place.

Sizing & ranking

Each one quantified and prioritised.

Quick-win shortlist

The highest-value, most-feasible moves to start now.

Book a 60-minute working session

Bring a real decision or dataset — we’ll show you how KEPLER would approach it, with no obligation.

Book a 60-minute session
Where we start

A focused, low-risk first step

We start with a short diagnostic — the decision to improve, the data behind it, and a first slice that proves value fast. See how we engage →

Sample outputs

Typical cost & VAVE artifacts you’ll receive

BOM cost modelShould-cost workbookSupplier cost benchmarkTeardown cost bridgeMaterial substitution shortlistVAVE opportunity tracker
Engagement model

Engage at the level that fits

From a quick diagnostic to a fully managed service — start small and scale as value is proven. How we engage →

How we work

How opportunities are found

From data sweep to ranked pipeline.

Gather

Product, component and spend data is unified.

Scan

Patterns and outliers reveal cost-out candidates.

Size

Each candidate is quantified.

Rank

Opportunities are prioritised by value and feasibility.

Hand over

A pipeline ready for the VAVE team to execute.

Outcome

Start where the money is

Effort goes to the opportunities that actually pay.

  • Evidence-based opportunity list
  • Each one sized and ranked
  • Hidden cost pools surfaced
  • A clear place to start
ScanData-led
OpportunitiesSized
PipelinePrioritised
StartQuick wins
FAQ

Common questions

What data do you need?
Bills of materials, spend and pricing data go a long way; we’ll work with what you have and flag any gaps.
How fast is the scan?
A focused scan delivers a ranked shortlist quickly — the goal is to point effort at real value fast.
Use cases

Representative use cases

Common problems in this area, how KEPLER solves them, and the likely outcome.

No systematic way to find the next cost-down idea
Automotive · VAVE

No systematic way to find the next cost-down idea

30–50 ideas pipelined

View details →
Cost-down effort is spread evenly instead of where it pays
Industrial equipment · Portfolio

Cost-down effort is spread evenly instead of where it pays

80/20 focus on the vital few

View details →
Good cost ideas don’t travel between sites
Electronics · Cross-plant

Good cost ideas don’t travel between sites

3–5× idea reuse across plants

View details →

Find the cost worth chasing

Give us a product range and we’ll surface the cost-out opportunities in it.

Talk to our VAVE team