Use Cases

Analytics Use Cases
for Industry

Representative problems industrial teams bring to KEPLER. Filter by service and sub-service; each use case links to the service behind it.

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Cost has crept into a mature product over successive revisions
Industrial equipment · Value engineering

Cost has crept into a mature product over successive revisions

~10% cost of goods addressable

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Variant sprawl is hiding cost no one can see
Automotive · Cost optimization

Variant sprawl is hiding cost no one can see

10–15% variant cost removable

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A product will miss its margin target at launch
Consumer durables · New product

A product will miss its margin target at launch

3–5 pts launch margin recovered

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Negotiating thousands of parts with no independent cost view
Heavy automotive · Sourcing

Negotiating thousands of parts with no independent cost view

5–7% cost typically addressable

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Quotes are slow and two estimators price the same board differently
Electronics / EMS · Cost estimation

Quotes are slow and two estimators price the same board differently

~50% faster quote turnaround

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Annual price increases on single-source parts get paid unchallenged
Industrial components · Procurement

Annual price increases on single-source parts get paid unchallenged

2–4% avoidable price increase

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A competitor sells the same function for noticeably less
Automotive · Competitive teardown

A competitor sells the same function for noticeably less

10–15% cost delta explained

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A subassembly feels over-built for what it does
Home appliances · Cost breakdown

A subassembly feels over-built for what it does

~20% subassembly cost out

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Spend is spread so thin across the BOM it’s invisible
Medical devices · Costed BOM

Spend is spread so thin across the BOM it’s invisible

100% of BOM spend costed

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Negotiations run on instinct, not on the supplier’s cost structure
Industrial manufacturing · Procurement

Negotiations run on instinct, not on the supplier’s cost structure

3–6% negotiation headroom

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The same part clears at a different price in every plant
Multi-plant manufacturing · Spend

The same part clears at a different price in every plant

~8% price harmonisation

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Raw-material pass-through claims can’t be verified
Contract manufacturing · Raw materials

Raw-material pass-through claims can’t be verified

2–5% unjustified increase caught

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No systematic way to find the next cost-down idea
Automotive · VAVE

No systematic way to find the next cost-down idea

30–50 ideas pipelined

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Cost-down effort is spread evenly instead of where it pays
Industrial equipment · Portfolio

Cost-down effort is spread evenly instead of where it pays

80/20 focus on the vital few

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Good cost ideas don’t travel between sites
Electronics · Cross-plant

Good cost ideas don’t travel between sites

3–5× idea reuse across plants

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Cost targets are set after the design is largely fixed
Automotive · New programme

Cost targets are set after the design is largely fixed

15–25% cost locked at design

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Engineering can’t see the cost of a design choice as they make it
Industrial equipment · Trade-offs

Engineering can’t see the cost of a design choice as they make it

Live cost per option

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Products launch, then get value-engineered to hit margin
Consumer durables · Target margin

Products launch, then get value-engineered to hit margin

Fewer post-launch redesigns

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Designs are manufacturable but expensive to make
Automotive · DFM

Designs are manufacturable but expensive to make

10–20% process cost out

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Scrap and rework are treated as a shop problem, not a design one
Industrial · Yield

Scrap and rework are treated as a shop problem, not a design one

2–4 pts yield gained

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Assembly time is longer than the design needs it to be
Electronics · Assembly

Assembly time is longer than the design needs it to be

~15% assembly time cut

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Over-specified materials cost more than the function needs
Automotive · Materials

Over-specified materials cost more than the function needs

8–15% material cost out

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Component choices ignore cheaper, equivalent parts
Electronics · Components

Component choices ignore cheaper, equivalent parts

Fewer unique part numbers

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A single-source material leaves cost and continuity exposed
Industrial · Supply risk

A single-source material leaves cost and continuity exposed

2nd source risk reduced

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Decisions optimise unit price, not total cost of ownership
Industrial equipment · TCO

Decisions optimise unit price, not total cost of ownership

Whole-life cost modelled

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Warranty cost isn’t fed back into design and sourcing
Automotive · Warranty

Warranty cost isn’t fed back into design and sourcing

Warranty drivers targeted

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Maintenance and downtime cost dwarf the purchase decision
Energy / capital assets · Maintenance

Maintenance and downtime cost dwarf the purchase decision

Downtime cost priced in

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The bottleneck moves and no one can see where it went
Manufacturing · OEE

The bottleneck moves and no one can see where it went

3–5 pts OEE gained

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Material loss is buried in ‘normal’ consumption
Process industry · Material yield

Material loss is buried in ‘normal’ consumption

2–6% material waste cut

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Energy is a fixed overhead no one manages at the process level
Manufacturing · Energy

Energy is a fixed overhead no one manages at the process level

8–12% energy per unit

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Feasibility is judged on gut feel, not numbers
Industrial · New product

Feasibility is judged on gut feel, not numbers

Go/no-go on evidence

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No one knows if the product can be built to its price point
Consumer durables · Pricing headroom

No one knows if the product can be built to its price point

Price-to-cost gap sized

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Make-versus-buy is decided without the full cost picture
Automotive · Make-vs-buy

Make-versus-buy is decided without the full cost picture

TCO make vs buy

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Production data exists but no one can act on it in time
Discrete manufacturing · Shop floor

Production data exists but no one can act on it in time

Real-time line visibility

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Quality defects are found at the end, not the source
Automotive · Quality

Quality defects are found at the end, not the source

Fewer defects escaping

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Maintenance is either too late or too often
Manufacturing · Maintenance

Maintenance is either too late or too often

~20% less unplanned downtime

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Disruptions are only visible after a stockout has happened
Industrial manufacturing · Control tower

Disruptions are only visible after a stockout has happened

~40% fewer stockouts

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Inventory is high everywhere yet parts still run short
Consumer goods · Inventory

Inventory is high everywhere yet parts still run short

10–20% inventory freed

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Plans are built in spreadsheets and out of date on release
Process industry · Production planning

Plans are built in spreadsheets and out of date on release

Faster replanning cycle

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Models work in a notebook but never reach production
Manufacturing · MLOps

Models work in a notebook but never reach production

Model in production

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A promising model can’t be trusted enough to act on
Industrial · Prediction

A promising model can’t be trusted enough to act on

Validated and monitored

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Every model is a bespoke, one-off build
Cross-industry · Scale

Every model is a bespoke, one-off build

Faster model delivery

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Dashboards show what happened but never why
Operations · Diagnostics

Dashboards show what happened but never why

Root cause surfaced

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Decisions are made looking in the rear-view mirror
Commercial · Prediction

Decisions are made looking in the rear-view mirror

Predictive not just historic

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Knowing the answer isn’t the same as choosing the best action
Cross-industry · Optimization

Knowing the answer isn’t the same as choosing the best action

Prescriptive recommendations

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Business users can’t get answers without waiting on analysts
Enterprise · Self-serve

Business users can’t get answers without waiting on analysts

Ask in plain language

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Insight is buried across documents no one has time to read
Knowledge work · Synthesis

Insight is buried across documents no one has time to read

Minutes to synthesise

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Reporting and narrative work eats the team’s time
Analytics team · Productivity

Reporting and narrative work eats the team’s time

Drafted reports & narrative

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Models silently get worse and no one notices
Cross-industry · Model drift

Models silently get worse and no one notices

Drift caught early

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No one can prove why a model made a decision
Regulated · Governance

No one can prove why a model made a decision

Auditable model decisions

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Retraining is a manual scramble whenever accuracy drops
MLOps · Retraining

Retraining is a manual scramble whenever accuracy drops

Automated retraining loop

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Sales forecasts are gut-feel roll-ups of optimistic reps
B2B · Pipeline

Sales forecasts are gut-feel roll-ups of optimistic reps

Reliable pipeline forecast

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Half the marketing spend works, but which half?
Marketing · Attribution

Half the marketing spend works, but which half?

ROI by channel

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Customers leave before anyone sees it coming
Commercial · Churn & growth

Customers leave before anyone sees it coming

Early churn signal

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No one knows which features actually earn their keep
Product · Usage

No one knows which features actually earn their keep

Feature value ranked

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Customer, product and ops data never meet
Service · Operations

Customer, product and ops data never meet

360° unified view

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Every customer is treated the same
Commercial · Segmentation

Every customer is treated the same

Segments that act differently

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The same customer or part has five different identities
Multi-system · Master data

The same customer or part has five different identities

One version of truth

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Two merged businesses can’t report as one
Post-merger · Integration

Two merged businesses can’t report as one

Unified group reporting

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Every analysis re-cleans the same messy data
Analytics · Reuse

Every analysis re-cleans the same messy data

Reusable clean layer

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A migration risks losing or corrupting critical data
ERP / platform · Migration

A migration risks losing or corrupting critical data

Zero data loss

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Old systems can’t be retired because the data’s trapped
Legacy · Decommission

Old systems can’t be retired because the data’s trapped

Legacy safely retired

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A cloud migration keeps slipping for fear of the switch
Cloud · Cutover

A cloud migration keeps slipping for fear of the switch

Confident cutover

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No one trusts the numbers, so everyone keeps their own
Enterprise · Trust

No one trusts the numbers, so everyone keeps their own

Trusted certified data

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Proving data compliance is a manual scramble at audit
Regulated · Compliance

Proving data compliance is a manual scramble at audit

Audit-ready lineage

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Bad data breaks processes far downstream
Operations · Quality at source

Bad data breaks processes far downstream

Fewer downstream errors

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Every team measures success differently
Leadership · KPI framework

Every team measures success differently

Aligned KPI framework

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The board pack is 60 slides and answers nothing
Executive · Dashboard

The board pack is 60 slides and answers nothing

One executive view

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Hundreds of reports, no one sure which to believe
Operations · Metric sprawl

Hundreds of reports, no one sure which to believe

Rationalised report estate

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Every question is a ticket to the BI team
Enterprise · Self-serve

Every question is a ticket to the BI team

Self-serve for business users

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Self-service turned into a mess of conflicting spreadsheets
Governance · Guardrails

Self-service turned into a mess of conflicting spreadsheets

Governed self-service

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The tools are bought but no one really uses them
Adoption · Capability

The tools are bought but no one really uses them

Higher tool adoption

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Choosing an analytics platform on vendor demos alone
Procurement · Tooling

Choosing an analytics platform on vendor demos alone

Evidence-based selection

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PoCs prove nothing because success was never defined
IT · PoC discipline

PoCs prove nothing because success was never defined

Clear PoC criteria

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The chosen tool turns out to miss a critical need
Sourcing · Fit

The chosen tool turns out to miss a critical need

De-risked fit

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The platform’s real cost is far above the licence price
IT finance · TCO

The platform’s real cost is far above the licence price

Full cost of ownership

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Cloud analytics spend climbs with nothing to show why
Cloud · Spend

Cloud analytics spend climbs with nothing to show why

Controlled cloud spend

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No one can prove the analytics investment paid off
Investment · Business case

No one can prove the analytics investment paid off

Quantified ROI

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An ambitious data strategy has no path to delivery
Transformation · Sequencing

An ambitious data strategy has no path to delivery

Sequenced delivery plan

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Every stakeholder’s priority is ‘first’
Programme · Prioritisation

Every stakeholder’s priority is ‘first’

Ranked by value & effort

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Big-bang programmes stall before they show value
Delivery · Momentum

Big-bang programmes stall before they show value

Quick wins then scale

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Analytics gets built, then left to rot with no one running it
Enterprise · Run

Analytics gets built, then left to rot with no one running it

Managed run & support

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Keeping analytics running needs a team that’s hard to hire
Cost · Capacity

Keeping analytics running needs a team that’s hard to hire

Flexible expert capacity

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When a pipeline fails, no one is accountable
Reliability · SLAs

When a pipeline fails, no one is accountable

SLA-backed reliability

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Business users have nowhere to turn when a report breaks
Support · L2/L3

Business users have nowhere to turn when a report breaks

Responsive L2/L3 support

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Recurring platform issues never get permanently fixed
Platform · Stability

Recurring platform issues never get permanently fixed

Fewer repeat incidents

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Senior engineers get pulled into routine support
Cost · Coverage

Senior engineers get pulled into routine support

Protected engineering time

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A broken pipeline is discovered by the person reading a stale report
DataOps · Freshness

A broken pipeline is discovered by the person reading a stale report

Proactive failure alerts

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When data breaks, fixing it takes all day
Reliability · MTTR

When data breaks, fixing it takes all day

Faster incident recovery

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Silent data errors erode trust over time
Quality · Trust

Silent data errors erode trust over time

Caught before publish

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Small analytics change requests wait months in a queue
Delivery · Backlog

Small analytics change requests wait months in a queue

Steady enhancement flow

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Every small change risks breaking something else
Quality · Change safety

Every small change risks breaking something else

Safe changes

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Minor changes cost as much as major projects to deliver
Cost · Efficiency

Minor changes cost as much as major projects to deliver

Lower cost per change

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Data governance launches with fanfare, then fades
Governance · Sustaining

Data governance launches with fanfare, then fades

Sustained governance

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Governance needs skills the organisation doesn’t have
Capability · Scarce skills

Governance needs skills the organisation doesn’t have

On-tap governance expertise

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Compliance obligations outlast the project that met them
Compliance · Ongoing

Compliance obligations outlast the project that met them

Always compliant

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The business reacts to problems it could have predicted
Operations · Prediction

The business reacts to problems it could have predicted

Predictive early warning

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Models are built once and never proven to hold up
Analytics · Rigour

Models are built once and never proven to hold up

Validated and reliable

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Rich data sits unused while decisions run on intuition
Strategy · Data value

Rich data sits unused while decisions run on intuition

Data-driven decisions

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AI experiments never become production systems
Engineering · Production AI

AI experiments never become production systems

Production grade AI

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A GenAI pilot hallucinates and can’t be trusted
GenAI · Grounding

A GenAI pilot hallucinates and can’t be trusted

Grounded trustworthy output

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Each AI use case rebuilds the same foundations
Scale · Platform

Each AI use case rebuilds the same foundations

Reusable AI platform

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Too many people can see data they shouldn’t
Security · Access

Too many people can see data they shouldn’t

Least privilege access

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No one can say where personal data lives or flows
Privacy · Compliance

No one can say where personal data lives or flows

Mapped sensitive data

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Security is bolted on after the platform is built
Architecture · Secure by design

Security is bolted on after the platform is built

Secure by design

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R&D spend is spread across projects no one ranks
R&D · Portfolio

R&D spend is spread across projects no one ranks

Ranked R&D portfolio

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No one can see what’s really slowing development down
Product · Time to market

No one can see what’s really slowing development down

Faster time to market

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Market and technology signals are missed until it’s too late
Innovation · Signals

Market and technology signals are missed until it’s too late

Early trend signals

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Process inefficiency is felt everywhere but measured nowhere
Operations · Efficiency

Process inefficiency is felt everywhere but measured nowhere

Quantified process waste

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Adding resource doesn’t fix the backlog
Operations · Bottlenecks

Adding resource doesn’t fix the backlog

Located true constraint

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Every site runs the same process a different way
Operations · Standardisation

Every site runs the same process a different way

Best practice spread

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